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Nailless Plywood Box Machines
Home> Product >  Wooden Pallet & Box Machines >  Nailless Plywood Box Machines

SF3204 Double-Mold Steel Strip Buckle Machine

High-speed male-female buckle production for nailless interlock plywood boxes — 32 buckles/min with 20 m/min panel feeding. Siemens ST40 PLC + Yaskawa (Japan) servo + Pepperl+Fuchs sensors + premium hydraulic stack.

  • Product Description
  • Hero
  • Details&Technical Specifications
  • Pairs With SF3302 — The Nailless Plywood Box Line
  • Why HICAS SF3204
  • Proven With European & Latin American Buyers
  • The Value of In-House Buckle Production
  • About HICAS
  • FAQ

Product Description

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Installation & Support

  • English manual + operation video + electrical drawings — self-install with our free online support
  • Most spare parts in stock; common parts shipped within 1 week by express
  • Some parts can be sourced locally
  • 24/7 phone / email / WhatsApp / Skype support
  • Overseas engineer service available on request
  • System supports English, Chinese, Russian, Spanish
  • CE certified · ISO9001 · 12-month warranty on core components
  • Flexible payment: T/T 30% deposit · LC at sight · SINOSURE supported
  • Shipping by Maersk and similar ocean-freight carriers

Hero

SF3204 DOUBLE-MOLD STEEL STRIP BUCKLE MACHINE — Male + Female in One Cycle · 32 Buckles/min · Yaskawa Servo

Produce the male and female buckles that lock nailless interlock plywood boxes shut — high-speed double-mold action, Siemens control, Yaskawa servo precision and a premium 4-brand hydraulic + sensor stack.

Siemens ST40 PLC + 5.7" touchscreen · Yaskawa (Japan) servo · Pepperl+Fuchs (Germany) sensors ×4 · Schneider electrics · Hydromax + YUKEN + Shenyu hydraulic system · HICAS auto decoiler.

  • 32 buckles per minute — male + female in one cycle (interlock design)
  • 20 m/min panel feeding, Yaskawa-driven precision
  • Siemens ST40 PLC with high-speed terminals + 5.7" touchscreen
  • Pepperl+Fuchs (Germany) 4-sensor stack for accurate detection
  • 10-15 year designed service life on an industrial-grade build

[ Request Customized Quotation ]

Details&Technical Specifications

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Parameter

Specification

Model

SF3204 (double-mold steel strip buckle machine)

Application

Male + female buckle production for nailless interlock plywood boxes

Max input power

6 kW

Voltage

380V / 50Hz / 3-phase

Panel feeding speed

20 m/min

Productivity

32 buckles/min

Steel strip (SGCC)

50 × 0.7 mm (tolerance ±0.05 mm)

Plywood thickness

5 – 10 mm (9 mm buckle tooth engagement)

Drive

Hydraulic double-mold

PLC

Siemens ST40 (with high-speed terminals)

Display

Siemens 5.7" touchscreen

Servo motors

Yaskawa (Japan)

Sensors

Pepperl+Fuchs (Germany) × 4 pcs

Electrical components

Schneider Electric

Pneumatic components

AirTac

Hydraulic pump

Hydromax (Taiwan)

Hydraulic valves

YUKEN (Japan)

Hydraulic motor

Shenyu (Taiwan)

Reducer

Industrial-grade reducer

Auto decoiler

HICAS auto decoiler (max loading 500 kg)

Machine weight

~1,200 kg

Machine dimensions

2,750 × 1,150 × 1,500 mm

Interface languages

English, Chinese, Russian, Spanish

Certification

CE certified · ISO9001

Service life

10 – 15 years (industrial-grade build)

Warranty

12 months (core components)

Pairs With SF3302 — The Nailless Plywood Box Line

SF3204 sits alongside SF3302 in the HICAS nailless plywood box product family:

  • SF3302 — produces the steel-strip frames (long strips punched and formed to hold the box together)
  • SF3204 (this machine) — produces the male + female buckles that lock the folded interlock box shut

Both machines run on Siemens PLC + Yaskawa servo + Hydromax/YUKEN hydraulic architecture — a consistent premium component stack across the nailless-box product family. Together they support producers of nailless, foldable interlock plywood boxes — the growing standard in premium export packaging for machinery, electronics, chemicals and glass.

Why HICAS SF3204

1.MALE + FEMALE DOUBLE-MOLD: One cycle produces both male and female buckles for nailless interlock plywood boxes — dedicated machine for the interlock-box standard, not a generic buckle press.

2.32 BUCKLES/MIN + 20 M/MIN FEEDING: The throughput end of the nailless-box buckle range, driven by a hydraulic double-mold and Yaskawa servo feeding.

3.SIEMENS ST40 PLC + HIGH-SPEED TERMINALS: Not a generic PLC — the ST40 module is Siemens' high-speed input/output series, sized for real-time buckle-cycle control at 32 cycles/minute.

4.YASKAWA (JAPAN) SERVO: Japanese Yaskawa servo drives the buckle stamping and feeding cycles — the same premium servo brand European premium machine builders specify.

5.PEPPERL+FUCHS 4-SENSOR STACK: 4 × Pepperl+Fuchs (Germany) precision sensors drive accurate position detection at every stage — top-tier industrial sensing.

6.PREMIUM HYDRAULIC STACK: Taiwan Hydromax pump + Japan YUKEN valves + Taiwan Shenyu motor — the same industrial-grade hydraulic system used on SF3302.

7.10-15 YEAR SERVICE LIFE: Built as heavy industrial equipment, not a consumable — sized for a decade-plus of continuous shift production.

8.BUILT FOR THE NAILLESS-BOX SUPPLY CHAIN: Purpose-built to feed the buckle needs of nailless-interlock-plywood-box producers.

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Proven With European & Latin American Buyers

Recent SF3204 installations include Mexico and the United Kingdom — with HICAS wood-packaging machinery field-proven in 150+ countries across diverse export-packaging environments.

The Value of In-House Buckle Production

Buying buckles from external suppliers ties nailless-box producers to variable cost and lead times. SF3204 lets you produce your own male + female buckles in-house at 32/min — with Yaskawa servo precision and Pepperl+Fuchs sensing.

Item

Buying Buckles / Manual

HICAS SF3204

Buckle supply

External, variable

In-house, controlled

Male + female cycle

Two separate purchases

Both in one cycle (double-mold)

Output

Depends on supplier

32 buckles/min continuous

Cycle control

Not applicable

Siemens ST40 high-speed PLC

Servo

Not applicable

Yaskawa (Japan)

Sensing

Basic / none

4 × Pepperl+Fuchs (Germany)

Component quality

Mixed

Premium 4-brand stack

Service life

Depends on supplier

10-15 years designed

What this means for you:

  • Produce both male and female buckles in-house — cut supply cost and lead time
  • 32 buckles/minute continuous — production-grade throughput
  • Yaskawa servo + Pepperl+Fuchs sensing — premium control and detection, serviceable in Europe
  • Pairs naturally with SF3302 to build a complete nailless-box workflow
  • 10-15 year designed service life — real industrial equipment, not a consumable

We don't publish equipment prices because configuration affects final cost. Customized quotation within 24 hours.

[ Request Customized Quotation ]

About HICAS

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FAQ

Q: What does the SF3204 do?

A: It produces male and female buckles from SGCC steel strip — the buckles used to lock nailless interlock plywood boxes shut after the box is folded. The double-mold design produces both male and female buckles in the same cycle.

Q: How fast is it?

A: 32 buckles per minute, with 20 m/min panel feeding.

Q: What steel strip and plywood does it use?

A: SGCC steel strip 50 × 0.7 mm (tolerance ±0.05 mm), for plywood 5-10 mm thick (9 mm buckle tooth engagement).

Q: What control system does it use?

A: Siemens ST40 PLC with high-speed input/output terminals, and a Siemens 5.7" touchscreen — sized for real-time control at 32 cycles/minute.

Q: What servo and sensors are fitted?

A: Yaskawa (Japan) servo and 4 × Pepperl+Fuchs (Germany) precision sensors — a premium Japanese-servo + German-sensor stack.

Q: What hydraulic system does it use?

A: Taiwan Hydromax pump + Japan YUKEN valves + Taiwan Shenyu motor — an industrial-grade hydraulic stack, the same used on SF3302.

Q: How does SF3204 fit with SF3302?

A: SF3302 produces the long steel-strip frames; SF3204 produces the male + female buckles that lock the box shut. Together they support the full nailless-plywood-box supply chain, with a consistent Siemens + Yaskawa premium component stack.

Q: What voltage does it use?

A: Standard 380V / 50Hz / 3-phase, configurable to your market.

Q: How long is the service life?

A: Designed for 10-15 years of continuous shift production — real industrial equipment, not a consumable.

Q: Can the interface be set to my language?

A: Yes — the system supports English, Chinese, Russian and Spanish as standard.

Q: What payment terms do you accept?

A: 30% T/T deposit, LC at sight, and SINOSURE export credit insurance.

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